Custom Factory Black Wall Hung Bathroom Cabinet
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Custom Factory Black Wall Hung Bathroom Cabinet
This cabinet is engineered for wall‑mounted installation in industrial environments where moisture, cleaning agents, and frequent use are expected. The unit combines a black‑finished exterior with a structural core designed to resist warping and impact. Each unit is built to order, allowing precise adaptation to spatial constraints and functional requirements.
Design and Construction
The cabinet carcass consists of 18 mm marine‑grade plywood faced with a high‑density melamine laminate in a matte black finish. Edge sealing uses 2 mm PVC banding to prevent water ingress at panel joints. Interior shelves are 16 mm thick with a load capacity of 30 kg per shelf, verified through static testing. All fasteners are stainless steel grade 304 to resist corrosion in humid conditions.
Dimensional Specifications
| Parameter | Typical Value | Customizable Range |
|---|---|---|
| Overall Width | 600 mm | 400 mm – 1200 mm (50 mm increments) |
| Overall Height | 800 mm | 600 mm – 1500 mm (50 mm increments) |
| Overall Depth | 200 mm | 150 mm – 350 mm (25 mm increments) |
| Maximum Load per Shelf | 30 kg | Up to 50 kg with reinforced brackets |
| Wall Mounting Bracket Span | 400 mm (center‑to‑center) | Adjustable to suit stud spacing |
Customization Options
- Exterior finish: matte black, textured black, or custom RAL color upon request.
- Interior configuration: adjustable shelves, pull‑out trays, integrated LED lighting strips (12 V, IP44).
- Hardware: soft‑close hinges, push‑to‑open mechanisms, or lockable cam locks.
- Back panel: vented for service access or solid for cleanroom compatibility.
- Mounting system: concealed steel brackets, French cleat, or heavy‑duty Z‑clips for seismic zones.
Installation and Mounting
The cabinet is supplied with pre‑drilled mounting holes and a set of stainless steel brackets engineered to transfer load directly to wall studs or concrete anchors. For drywall installations, a minimum of two M10 anchor bolts spaced 400 mm apart is recommended, each rated for a shear capacity of 2.5 kN. The mounting system allows vertical adjustment of ±10 mm to accommodate uneven walls. Installation instructions include torque values for fasteners (8 Nm for M6 screws, 20 Nm for M10 anchors) to ensure consistent clamping force.
Applications in Industrial Facilities
In factories, laboratories, and washdown areas, the cabinet provides storage for tools, PPE, and consumables while maintaining a sealed surface that resists splashes and chemical vapors. The black finish reduces visual glare under high‑intensity lighting, and the smooth laminate permits quick wipe‑down with alkaline or solvent‑based cleaners without surface degradation. Because the unit is wall‑hung, it frees floor space for equipment movement and simplifies cleaning routines.
Quality Control and Testing
Each cabinet undergoes a three‑stage inspection: dimensional verification (±0.5 mm tolerance on all external dimensions), finish adhesion testing (cross‑hatch test per ASTM D3359, minimum rating 4B), and load validation (sustained 150 kg distributed load for 24 hours with no permanent deformation). Records of inspection results are retained for traceability and can be supplied with the shipment upon request.
Packaging and Shipping
Units are wrapped in 5 mm polyethylene foam, placed inside a double‑wall corrugated carton, and secured with PET strapping. Corner protectors of 10 mm thick expanded polystyrene prevent impact damage to edges. For overseas shipments, cartons are palletized (standard 1100 mm × 1100 mm pallet) and stretch‑wrapped with UV‑stable film. Each pallet includes a shock‑indicator label to monitor handling conditions.
Frequently Asked Questions
Can dimensions be customized? Yes, width, height, and depth can be specified in 50 mm (width/height) or 25 mm (depth) increments within the ranges listed in the specification table.
What information is required before quotation? Provide the desired overall dimensions, interior layout (number of shelves, special accessories), finish preference, and any specific hardware or mounting requirements.
What materials are available? Standard core is marine‑grade plywood; optional moisture‑resistant MDF or phenolic board is available upon request. Exterior finishes include melamine laminate, PVC foil, or custom paint.
How is quality inspected? Inspection includes dimensional checks, finish adhesion (cross‑hatch), and load testing as described in the Quality Control section.
What packaging methods are available? Standard packaging uses foam‑wrapped cartons; optional wooden crates or vacuum‑sealed bags are offered for high‑value or sensitive shipments.
How are export shipments protected? Cartons are palletized, stretch‑wrapped, and fitted with shock‑indicator labels; corner protectors and edge boards are added for extra rigidity.
What is the typical production lead time? Lead time ranges from 3 to 5 weeks depending on complexity and current workshop load; exact timing is confirmed at quote stage.
How are samples arranged? Sample units can be produced for approval; sample cost is credited against the first order if the purchase proceeds.
Contact for Inquiry
To discuss your specific requirements, request a detailed quotation, or arrange a sample, please use the inquiry form linked below. Our technical team will respond with engineering drawings, lead time confirmation, and pricing tailored to your project.
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