Grey Gloss Freestanding Bathroom Cabinet

This cabinet is a self‑supporting unit designed for wet environments, featuring a high‑gloss surface that resists water splashes and cleaning agents. Its freestanding configuration eliminates the need for wall anchoring, simplifying installation in retrofit or new‑build projects.

Design Overview

The unit adopts a rectangular footprint with a recessed toe‑kick that improves ergonomics when standing at the sink. Panel thickness is nominally 18 mm for the carcass, providing sufficient rigidity to resist deflection under typical load conditions. Edge profiling is eased by a 2 mm PVC band that matches the gloss finish, reducing the risk of moisture ingress at panel joints.

Material Composition

Core panels are manufactured from moisture‑resistant MDF (medium‑density fibreboard) with a density of approximately 680 kg/m³, selected for its dimensional stability in humid conditions. An alternative core of 12 mm marine‑grade plywood is available upon request for projects requiring higher impact resistance.

• MDF core – standard for cost‑effective, smooth‑surface applications
• Plywood core – optional for high‑traffic or heavy‑load installations

Finish and Surface Properties

The gloss coating is a UV‑cured polyurethane layer applied in two passes, achieving a dry film thickness of 40 µm. This results in a surface hardness of 2H (pencil test) and a water contact angle above 90°, indicating effective beading and easy wipe‑clean performance. The coating also meets ISO 2813 for gloss retention after 500 h of UV exposure.

Dimensional Specifications

Internal Configuration

Standard layout includes one adjustable shelf mounted on concealed metal brackets, capable of supporting a uniformly distributed load of 15 kg per shelf. An optional full‑extension drawer system features 100 mm ball‑bearing slides rated for 20 kg dynamic load, with soft‑close dampers to reduce impact noise.

• Adjustable shelf – height increment 32 mm, load 15 kg
• Full‑extension drawer – slide rating 20 kg, soft‑close
• Towel bar integration – optional stainless‑steel rail, 25 mm diameter

Construction and Joinery

Panels are joined using a combination of 8 mm wooden dowels and cam‑lock fasteners, providing shear resistance exceeding 2.5 kN in laboratory tests. All exposed edges receive the PVC banding described earlier, while internal corners are reinforced with 3 mm ABS corner braces to prevent delamination under cyclic humidity changes.

Applications in Commercial Bathrooms

The freestanding nature allows placement away from structural walls, which is advantageous in renovation scenarios where wall studs are uneven or where plumbing penetrations limit fixed cabinetry. The gloss finish resists staining from common bathroom agents such as soap scum, mineral deposits, and mild acidic cleaners, reducing maintenance frequency in high‑traffic facilities like hotels or gyms.

Quality Control and Testing

Each unit undergoes a three‑stage inspection: (1) dimensional verification against the tolerance table (±2 mm on width/depth, ±3 mm on height); (2) adhesion test of the gloss coating per ASTM D3359, requiring a minimum rating of 4B; (3) load test on shelves and drawers to confirm no permanent deflection after 10 kg static load for 24 h. Results are recorded and available to customers upon request.

Customization Options

Beyond dimensional adjustments, customers may specify alternative panel thicknesses (16 mm or 22 mm), different gloss levels (semi‑gloss or matte) via altered UV‑cure formulation, and a range of hardware finishes including brushed nickel, chrome, or powder‑coated black. Interior accessories such as pull‑out baskets, laundry hampers, or integrated lighting modules can be engineered to match the cabinet’s mounting points.

• Panel thickness – 16 mm, 18 mm (standard), 22 mm
• Gloss level – high (standard), semi‑gloss, matte
• Hardware finish – brushed nickel, chrome, black powder coat
• Interior accessories – pull‑out basket, laundry hamper, LED strip

Packaging and Shipping

Cabinets are shipped flat‑packed in double‑wall corrugated cartons with internal polyethylene foam corners to protect edges. Each carton includes a detailed assembly manual, hardware pack, and a QR code linking to an online video guide. Palletized loads are stabilized with stretch film and corner boards, suitable for LCL or FCL container transport.

Ordering Information

Standard lead time for stock‑size units is 3–4 weeks after receipt of a signed purchase order. Minimum order quantity is one piece for sample evaluation; production runs typically start at 10 units for customized dimensions. Samples can be arranged with the customer covering freight costs.

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